Wednesday 30 September 2009

Rear brake master cylinder.

My idea of keeping the bottom part of the original Husky frame, rather than fabricating that too, has so far proved to be a good one. Most of the fittings can be used "as is", and the engine mounts are already there, which of course saves time. However, since my new swingarm has a kink just after the bearings (number 1) it is now impossible to mount the rear brake master cylinder in its original place - since that space is now taken up by the new, wider swingarm. Instead, I have mounted it on the outside of the original bracket with the help of a couple of small spacers (number 2) that will be welded to the frame before I send it off to paint.

Despite the fact that is now sits a little bit further out, It's actually not in the way of my foot, but the relocated master cylinder necessitated a slight mod to the brake pedal in the form of a new, straight, tab at the back (number 3). The original was bent inwards. BTW: don't you just wish you could weld alu like that? Thanks Kent. The original brake line was waaay to long for the now much shorter swingarm and has been replaced by a new steel spun one. If I can muster the energy, I will try to replace some of the ugly hardware on the brake cylinder with some stainless pieces. Damn, there is not too many things left to do now. Next up: getting the chain line perfect.

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